File Box

Let me introduce you to Joe. He’s a rather talented dude:

filebox_joe

At BAGathon 2013, he showed up with this little cabinet that he’d made from a wine box. It’s his “file cabinet,” because it contains files.

Well, there’s almost no idea of Joe’s that I wouldn’t steal, so I decided that this would be a pretty good one for that particular crime spree.

First, let’s take a look at where these wine boxes come from. This is the scene around Greg H’s truck about a minute after he arrived at the same BAGathon:

filebox_greg_truck

He’s hiding behind the other Greg. Anyway, it’s always a nice feeding frenzy, as we do enjoy the boxes.

Anyway, so I decided to make my own file box. It took me a few months to get around to it, but I finally decided on this box:

filebox_orig

As with all of the wine boxes, they usually aren’t made with terribly good wood, and they’re usually tacked or stapled together. The staples holding the front of this one were a pain in the butt, so I eventually ended up sawing next to them to get the front off:

filebox_cut_front

Then I yanked out the staples and planed the endgrain of the front with some hokey workholding techniques:

filebox_holding

With all of that destruction out of the way, I set out to make slots for the drawer runners. After fussing with a number of saws, I realized that I had a monster hanging from the back of the bench, and used that:

filebox_cutting_slots

Finally, I cut out the runners from pieces of another wine box and glued them in:

filebox_runners_in_place

So then I made the drawers (out of the second wine box). You’d think that I would have remembered to take some photos of the drawer-making process, but all I have is this shot of me making the rabbets on the drawer bottoms for fitting into the grooves on the sides:

filebox_rabbet_bottom

Oh well, you’ve all seen me make dovetails before, so whatever. What is new here is that the bottoms are segmented, and I used shiplaps on them to prevent gaps, rather than gluing everything up.

When all was said and done with the drawers, I had these, complete with some quickie pulls that I shaped (also made from a wine box, of course):

filebox_drawers

Now, It may sound like I did this in a few sessions, and that’s not far from the truth. However, the absurdity of it was that after the drawers were made, it took me about a month to get back to the shop to saw off and glue the fronts on, another month after that to find time to make the handles, and then, finally, another month to find time to tack some little strips onto the sides and put some stupid bevels on the edges.

When it was all said and done, I had this:

filebox_complete

Joe’s is probably nicer, but mine’s got stars on it! Anyway, the only thing left to do was put some files inside:

filebox_with_files

Mission accomplished. I should mention that the fudge factor was very high in this project–whatever I could do to work around the self-destructing properties of this wood, I did. Also, I used an obscene number of tools on it. Why did I use my #45 with the 1/8″ blade to make grooves for the drawer bottoms when I could have probably just tacked them on? I don’t know.

Now maybe I can concentrate on making a real piece of furniture again.

Leave a Reply

Your email address will not be published. Required fields are marked *