It’s time to get down to that new workbench. Everyone and their uncle is building a Roubo this year. Consequently, I’ll just be another voice in the din of people blogging about their Roubo builds, but hey, I’ll have a new workbench at the end.
I got the first pieces of wood for this project late last year. A fellow BAG has a pretty serious quantity of reclaimed douglas-fir sitting around and was gracious enough to offer it my way (thanks Bill!). This is big stuff–basically 4x12s and 4x14s supposedly taken from a warehouse. Reclaimed douglas-fir has many advantages, but two of the biggest are that it’s quite hard (yet easy to plane), and it’s really, really stable.
boardstimbers had a layer of cruft on the faces, consisting of oxidization, dirt, and who-knows-what. After cutting roughly to length, I sawed off the crud. That process looked like this:
I’ve decided that I will do this project completely by hand, just so that I can say that I didn’t wimp out with a bandsaw (or something of that sort of masochistic nature). Freakishly-looking disembodied arm aside, I’ve been doing all of the heavy-duty ripping like this, and it’s really not that bad (Remember how I mentioned that reclaimed douglas-fir is really stable? That helps). The timber is held steady by the front vise of my current bench.
Getting rid of the grime this way yields funny cruft veneer:
I could probably sell this stuff to an artist.
So after sawing, I finished sizing up everything with the usual cast of planes. With the wood I had on hand, I got three major components of the base: two legs (front and middle) and a stretcher (rear):
The plan for the legs is 5″x3.5″ and the stretchers will be 6″x3.5″. I won’t be thicknessing the stretchers precisely because there’s no need. You can tell how the scale compares to my current bench from the preceding photo.
And now I’m out of wood, at least for big stuff. Time to get another load!
[edit: It planes easily, but as I learned later, this wood dulls plane blades very quickly.]