In the previous installment, I cut the dado for the housing, marked out the shelf tenon, and cut the tenon cheeks. The next step was to cut out the long shoulders:
It’s a little bit difficult to do this with this backsaw because it’s not deep enough to finish the cut, but I found that if you go as far as you can diagonally on both sides, it’s trivial to finish off with a coping saw. Something like a ryoba or thin panel saw would also work.
Here’s how the end of the shelf looks when trimmed and finished:
Now the slightly tricky part: marking and cutting the mortise for this little tenon. To mark, I put the shelf into the housing, registered where it needed to be registered, and used a lead holder to mark the lines at the bottom of the housing:
(However difficult this may look, it turns out that taking that photo was the most challenging part of this project so far.)
Then I removed the shelf, cleaned up the marks I had just made, got out the pigsticker, and started chopping away (but not too violently, since it’s not a through tenon):
Some paring was necessary to clean up the sides and bottom, as you’d probably expect.
That’s pretty much it. In the end, these were the final components:
And here is how it looks in a test-fit:
I also made the other three of these joints for the bookshelf prototype project today and did a test assembly. However, I’m not ready to glue up yet. There’s still a matter of the panels.






#1 by Jay on March 13, 2010 - 7:32 pm
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Is it really necessary to put a M&T joint inside a dado?
#2 by Brian on March 13, 2010 - 8:36 pm
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Hi Jay, no, it’s not at all necessary, especially if you use fasteners through the other side (I’m not). I’m mostly doing it to keep the whole structure from twisting around, but even this is probably overkill. If the dado were stopped on both sides, it would provide the same function. If the tenon were a bit longer, it could also provide a little glue strength, but this one probably doesn’t have enough face-to-face contact for that.
I may not use this variant on later iterations. Since this is a prototype, I’m seeing how it works out in actual use.
#3 by Michael on March 14, 2010 - 11:57 am
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Hi Brian,
As usual, this is beautiful and precise work. I wish I could saw like this – I’m far below that level. (I’m improving, however).
Thanks for the tip with the Crown/Finn saw – they are really pretty. But I should really stop ordering new tools every week and get some furniture done instead.
Cheers,
Michael
#4 by Brian on March 14, 2010 - 9:03 pm
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Hi Michael–just keep practicing and you’ll get the hang of it in no time. I’m no different than anyone else, maybe even a bit below average. Make a mortise-and-tenon joint whenever you can, and you’ll see definite progress.