Frankensaw; Saw Sharpening Guides

I’m finally done with sharpening the last saw on my to-do list. This and the one in my previous post were both acquired at an estate sale over in the Sunset district last year. They’re both Disston No. 7s, but both have been rehandled. The first one I worked on had some sort of modernish handle on it. The one I just finished has a No. 12 handle.

Someone must have liked these saws. They were both rust-free and had pretty good visible etches. Unfortunately, the sharpening on them was crap. The No. 7/12 Frankensaw needed serious jointing (and therefore, serious tooth reshaping) before it could be pointed.

But once at the pointing stage, things went pretty quickly in spite of it being a 26″ saw with 8 teeth per inch. I used a 10 degree fleam angle this time, and used a roughly 10 degree slope on the gullets as well. Here’s a shot of the sharpening in progress:

This picture shows one of the issues that often comes up when sharpening crosscut saws that I’ve been talking about recently, and that is, that the shape that the tooth appears to be can be misleading. Look at the teeth on the right side of the saw in the preceding image. See how they look kind of spindly? It’s a trick of the reflected light. Here’s a close-up, where you can see the reflections and the full tooth profile:

Obviously, there are some uneven spots here, too, like the second-to-left gullet, but those were taken care of on a second pass. but the point is that you have to be careful about what you see. Just be consistent with the angles you work at, look at the tops of the teeth to see when you’re done.

Here is the saw in its finished state:

You can see my fleam guide in the photo of the work in progress. I worked a little on the code for this before starting this saw. My previous version required you to use two different cutouts to sharpen each side of the teeth. That was kind of stupid, because you can see only one side of it at a time. So I reworked it.

Update: I now recommend that you use the versions that are on the Plans and Guides page rather than the following, but I’m not going to remove these any time soon.

Here are PDF versions for:

If you know how to use PostScript, ask me for the source code; you can put in any fleam angle you like. (I haven’t figured out how to trick WordPress into letting me upload a .ps file without doing something stupid like archiving yet, sigh.)

Also, I have a PDF tooth pitch gauge (toothgauge) that you might be able to use at some point.

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